Precision glue control, intelligent manufacturing upgrade | Tiema's self-developed glue spraying machine empowers mattress production line to improve quality and efficiency
2026-09-21
The bonding process between the mattress core, sponge, and fabric is a critical step that determines the mattress's noise reduction performance, durability, and finished quality. The traditional manual glue-application method has long suffered from unavoidable industry drawbacks: the thickness of the glue relies entirely on workers' experience, easily leading to issues such as glue overflow and accumulation, localized glue deficiency, and uneven glue layer thickness. This not only results in severe waste of glue materials but also causes post-sales problems like mattress delamination, abnormal noises, and fabric curling. Additionally, the spraying position involves repetitive tasks and high labor turnover, continuously driving up the factory's labor and quality control costs.
Tie Ma Automation has been deeply engaged in the field of intelligent equipment for soft home furnishings for many years. Targeting pain points in mattress bonding processes, it has developed a dedicated intelligent glue spraying machine. Integrating automatic glue spraying, photoelectric sensing, intelligent recognition, and multi-trajectory glue spraying programs, it addresses human error at the fundamental logic level of glue spraying. This achieves standardized, refined, and energy-efficient upgrades in the bonding process, and is deeply compatible with the full production line of intelligent mattress manufacturing.
Landing on the four core values
The spray gluing process operates fully automatically without human supervision, directly eliminating the need for dedicated spray gluing positions. This alleviates the industry's pain points of difficulty in recruiting spray gluing staff and high personnel turnover, resulting in a significant reduction in long-term labor costs.
Precise glue control ensures even application with reduced usage, eliminating significant glue waste caused by manual overflow. In long-term large-scale production, this leads to a notable decrease in raw material procurement costs.
Mechanical parameters are fully locked throughout the process, ensuring that the glue application path, amount, and layer thickness for each mattress are completely consistent. This significantly improves product consistency and notably reduces after-sales issues such as edge curling, delamination, and abnormal noises, thereby enhancing the brand's market reputation.
The equipment can operate stably in a continuous cycle 24 hours a day, unaffected by personnel fatigue, shift changes, or emotional factors. With the expansion of multi-gun capabilities, the process flow speed is significantly increased, allowing enterprises to easily handle large-volume orders and raise the overall production capacity ceiling.
Production efficiency: 15-20 seconds per piece, efficiently matching the speed of the sponge mattress production line
Unit adhesive application: Only 20-30g of adhesive is needed per mattress (1.8*2m), resulting in significantly lower adhesive usage compared to manual brushing.
Maximum compatible material size: 2200mm, covering the majority of standard mattress specifications on the market
Applicable adhesives: PUR adhesive, hot melt adhesive. It is environmentally compliant and meets the environmental quality inspection requirements of the soft furniture industry.
